Precision threaded pins

Precision threaded pins
Paub meej:
Av alloy lossis stainless hlau pins featuring integrated sab nraud / sab hauv threads rau qhov chaw zoo, axial tuav, los yog extraction quab yuam daim ntawv thov. Machined los ntawm bar Tshuag, hauv av tsis muaj nruab nrab, thiab cua sov- kho ib qhov profile.
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Av alloy lossis stainless hlau pins featuring integrated sab nraud / sab hauv threads rau qhov chaw zoo, axial tuav, los yog extraction quab yuam daim ntawv thov. Machined los ntawm bar Tshuag, hauv av tsis muaj nruab nrab, thiab cua sov- kho ib qhov profile.

 

Configuration:Sab nraud xov ib / ob qho tag nrho, sab hauv tapped qhov muag tsis pom / los ntawm lub qhov, los yog kauj ruam lub xub pwg tus pin nrog xov nyem undercut.

 

Standard Equivalent Base:DIN 6325 / ISO 8734 hloov nrog threaded extraction / tuav nta.

 

Technical Specifications

 

Parameter

Specification Range / Standard

Txoj kab uas hla

Ø4 hli - Ø50 hli (± 0.003 - ± 0.010 hli)

Ntev Ntau

15 hli - 250 hli (± 0.05 hli)

Cov chav kawm Diameter Tolerance

m6, g6, h7, p6 (Centerless av Ra ​​0.2 - 0.4 μm)

Runout (TIR)

Tsawg dua los yog sib npaug ntawm 0.005 mm mus Less dua los yog sib npaug rau 0.015 mm datum-referenced

Xov Form

Metric (ISO 6g / 6h), UNC / UNF (2A / 3A); dov ncej- lossis ua ntej- kho cua sov

Khoom siv

4140 (1.7225), 4340 (1.6565), 100Cr6 (1.3505), 304 (1.4301), 316L (1.4404), 17-4PH (1.4542)

Kev kho cua sov

Case hardening (HRC 58-62, rooj plaub qhov tob 0.4-0.8 mm), los ntawm-hardening (HRC 38-42 los yog 48-52), tshuaj annealing rau stainless

Nto tiav

Dub oxide, electroless npib tsib xee (EN-P, 10-15 μm), passivation ASTM A967, DLC txheej thaum thov

 

Ntsiab nta

 

Xov-rau- Lub Cev Concentricity Control:Hauv av datum workflow xyuas kom cov xov suab lub tog raj kheej co-axiality sib txawv Tsawg dua los yog sib npaug rau 0.008 hli TIR txheeb ze rau nrhiav cov ntawv xov xwm.

 

Rolled Thread Fatigue Resistance:Rolled cov xov sab nraud tshem tawm cov nplej tearing los ntawm ib qho -taw tes txiav, nce dynamic shear- qaug zog lub neej los ntawm ~ 35%.

 

Controlled Transition Relief:Precision undercuts (R 0.2 - 0.4 mm) tshem tawm siab- kev ntxhov siab riser zones ntawm xov- mus rau - ncej xub pwg hlws ris.

 

Traceable Material Pedigree:Mill Test Certificate (MTC EN 10204 3.1) muab rau ib lub tshav kub.

 

Daim ntawv thov

 

Tuag & Pwm Assembly:Tuag- teeb tsa tus pins uas yuav tsum tau muab cov tshuab rho tawm los ntawm cov xov sab hauv lub qhov taub.

 

Robotic Transfer Tooling:Precision datum pins nrhiav carbon-fiber lossis aluminium EOAT (End- Ntawm- npab-Tooling) baseplates.

 

Hydraulic Manifolds:Plug/retention locator pins raug rau lub zog ua haujlwm siab txog li 350 bar.

 

Automotive Fixturing:Vuam / sib dhos kab indexing pins xav tau kev hloov pauv sai yam tsis muaj xovxwm - haum drift.

 

Customization Muaj peev xwm

 

Geometry:Kauj ruam- txoj kab uas hla configurations, flatted clamping zones, roj-grooves (kauv / axial), hla -drilled cross-pins.

 

Xov Modifications:Sab laug- tes threads, zoo pitches, kev cai xov relief geometry, Helicoil/inserts ua ntej- ntsia.

 

Prototyping:CNC tig + xaim EDM / optical profile sib tsoo rau kev tsav ntau (5 - 50 pcs) hauv 10-14 hnub.

 

Quality Control Protocol

 

Dimensional soj ntsuam:100% kho qhov muag sorting los yog random AQL Qib II / III CMM pov thawj (Mitutoyo CNC CMM, profile yuam kev Tsawg dua los yog sib npaug rau 1.5 μm - Mitutoyo CMM sojntsuam saib xyuas nyob rau hauv pem teb).

 

Daim ntawv pov thawj:Contour / roughness tracing (MarSurf) rau nto tiav Ra ​​thiab roundness / cylindricity.

 

Kev kuaj Hardness:Rockwell/Vickers lub rooj ntev zaum tester hla- xyuas ntawm cov tub ntxhais / nto hla 3 daim / batch yam tsawg kawg nkaus.

 

Cov ntaub ntawv xa tuaj:Dimension soj ntsuam daim ntawv qhia, Khoom Certificate (3.1), ntsev tsuag tshuaj ntsuam daim ntawv qhia (ASTM B117, 72-240 teev) raws li RFQ specification.

 

Manufacturing & Certifications

 

Txheej txheem Flow:CNC Swiss-turn / 8-axis turning -> Stress-relief annealing -> Centerless/cylindrical ID-OD grinding -> Thread rolling -> Heat treatment -> Surface finishing ->Kev tshuaj xyuas.

 

Khoom siv Core:Lub hnub qub/Citizen Swiss{0}}hom tshuab dhos, Studer cylindrical grinders, Tesker xov rollers, Wilson/Mitutoyo hardness testers.

 

Kev Tswj Xyuas Zoo:ISO 9001: 2015 certified facility (IATF 16949-txhim kho cov txheej txheem tswj rau automotive mechanical sub-tier).
 

Ntim, Xa & Risk Reversal

 

Kev tiv thaiv corrosion:VCI (Volatile Corrosion Inhibitor) poly hnab + ib tus neeg slotted ESD/foam grid ntim (ib tus kheej ntawm tes- cov thawv ntim khoom siv rau hauv pem teb).

 

Configuration Guarantee:100% tus kheej ntawm tes- lub tais ntim khoom lav (xoom xov-flank tiv tauj hauv kev thauj mus los).

 

Logistics & Lub Sijhawm Lead:
• Batch Production Lead Time: 3-4 lub lis piam ARO (Tom qab tau txais daim ntawv xaj / FAI kos npe tawm).
• DDP / FOB / EXW ntawm DHL / FedEx Express rau cov qauv (3-5 hnub huab cua thoob ntiaj teb); hiav txwv / huab cua freight palletized rau ntau lawm batch.

 

Transit Damage Guarantee:Txhua txoj xov -flank bruising pom raws li kev tshuaj xyuas tuaj ua rau huab cua tam sim ntawd- qhia hloov hauv 72 teev ntawm tus nqi xoom.

 

FAQ

 

Q: Cov xov dov puas tuaj yeem ua tau tom qab cov ntaub ntawv hardening?

A: Rau qhov loj me txog M12 nrog cov ntaub ntawv qhov tob tsawg dua los yog sib npaug li 0.5 hli, ua ntej- xov xov dov yog tus qauv los tiv thaiv flaking. Cov ntaub ntawv sib sib zog nqus yuav tsum tau tshaj tawm -cov xov sib zog sib tsoo lossis tshwj xeeb ntau- dhau ntawm dov ntawm cov tub ntxhais cov khoom lag luam nrog kev xaiv hardening.

Q: Koj tus txheej txheem txheej txheem rau FAI (Thawj Tshooj Cai) yog dab tsi?

A: AS9102 / tag nrho ballooned drawing dimensional report + 3 cov qauv ntawm lub cev raug xa ua ntej loj- khiav tawm.

Q: Yam tsawg kawg nkaus Order Quantity (MOQ) rau cov khoom tsis yog - cov khoom siv qib zoo li 17-4PH?

A: 250 pcs ib SKU, tsav los ntawm cov ntawv pov thawj bar - Tshuag zeb yam tsawg kawg nkaus txiav ntev.

 

Thov ib daim ntawv (RFQ Checklist)

 

Txhawm rau kom nrawm kev ntsuam xyuas engineering thiab hais lus:
2D Drawing (.PDF) nrog geometric dimensioning thiab kam rau ua (GD&T).
CAD qauv (.STEP / .IGES) rau kev txheeb xyuas qhov tseeb.
Txhua Xyoo Volume / Batch Release Schedule (txhawb daim pam POs).
Target Material Qib & Surface Treatment yuav tsum tau.
Qib Kev Ua Tau Zoo / Kev Ua Tau Zoo: Tus Qauv Kev Lag Luam vs. FAI / PPAP Qib 3.

 

Cim npe nrov: Tuam Tshoj precision threaded pins manufacturers, lwm tus neeg, Hoobkas

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