Precision Spur Gears (Sab nrauv & Internal)
Tsim-rau-Print Machining Services|DIN 6 / AGMA 10 Grind Capability|Kev kho cua sov Traceable
Product Overview
High-load, qis-backlash cylindrical spur iav engineered rau precision motion control. Tsim los ntawm hobbing / shaping ua raws li CNC iav sib tsoo. Muab nrog cov txheej txheem tshuaj xyuas tiav (Leica/Wenzel CMM lossis iav checker lead/profile charts) thaum thov.
Standard Range:Module 0.5 txog 6.0|Pitch Diameter<= 400 mm
Muaj peev xwm raug:DIN 6 rau DIN 8 (ISO 1328-1)
Configuration:Sab nraud spur, internal spur, stepped shafts, integral pinion designs
Technical Specifications
|
Parameter |
Specification Range / Standard |
Kev Tshawb Fawb |
|
Module (m) |
0.5mm-6.0 hli |
Xov micrometer / Pin gauge |
|
Qib raug |
DIN 6, DIN 7, DIN 8 (ISO 1328-1) |
Klingelnberg / Wenzel Iav Checker |
|
Cov khoom xaiv |
20CrMnTi, 4140, 17CrNiMo6, 31CrMoV9, stainless (440C / 17-4PH) |
Mill xeem daim ntawv pov thawj (3.1/2.2) |
|
Kev kho cua sov |
Case Carburizing & Quenching (HRC 58–62), Nitriding, Induction Hardening |
Vickers microhardness tester |
|
Nto tiav (Ra) |
Hniav Flank: Ra<= 0.4 um (ground); Bore/Face: Ra <= 0.8 um |
Profile roughness tester |
|
Backlash (Pib ua ke) |
0.02mm - 0.08mm (kev cai xaiv) |
Indicator check on test center |
|
Max Outer Diameter |
<= 400 mm |
OD micrometer / CMM |
|
Lub ntsej muag dav |
<= 80 mm |
Vernier / Qhov tob micrometer |
Ntsiab nta
Av Flank Geometry:Kev hloov kho profile thiab txhuas (profile nyem, crowning) raug tua ntawm CNC iav grinders kom txo qis ntug kev thauj khoom ntawm cov ntsuas torque.
Tswj Distortion:Tsawg-siab carburizing (LPC) los yog roj carburizing ua ke nrog fixture quenching los tuav bore runout<= 0.015 mm post-treatment.
Burr-Dawb Edges:Chamfering thiab deburring ua los ntawm lub zog teb- txhuam los yog electrochemical deburring (ECD) kom huv si sib dhos haum.
Khoom siv Traceability:Thaum tshav kub kub-kev kho cua sov batch cav thiab micro-section hardness qhov tob qhia (cov ntaub ntawv qhov tob CHD ntawm 550 HV) muaj nrog ntau cov khoom xa tuaj.
Daim ntawv thov
|
Kev lag luam |
Tshwj xeeb Sub-Assembly |
Kev Xav Tau |
|
Robotics |
Kev sib koom ua ke theem nrab txo qis |
Siab torsional rigidity, qis positional hysteresis |
|
AGV / AMR |
Log hub traction kis tau tus mob |
High dynamic load peev xwm, tsis tshua muaj kev ua haujlwm decibel theem |
|
Cov cuab yeej kho mob |
Precision kua dosing / infusion tsav |
Smooth txav txav, xoom backlash yuav tsum tau |
|
Muaj Automation |
Electronic cam indexer / cov lus teb |
Indexing repeatability, hnav tsis kam nyob rau hauv lub luag haujlwm tas li |
Customization Parameters
Muab cov kev txwv hauv qab no lossis STEP / 2D PDF duab rau kev tshuaj xyuas:
Gear Data:Module/DP, Tus naj npawb ntawm cov hniav, lub kaum sab xis siab (20 deg lossis 14.5 deg), Helix lub kaum sab xis (0 deg rau spur).
Interface:bore kam rau ua (H7/H6), keyway (JS9) los yog splined profile, tapped teeb -screw qhov.
Kev tiv thaiv nto:Dub oxide, electroless nickel plating (ENP), passivated (stainless), los yog anti- xeb roj zaj duab xis.
Loj Loj:Prototype theem (10–50 pcs) vs. lub sij hawm tso tawm ntim txhua xyoo.
Manufacturing & Quality Control (Factory Snapshot)
Primary Machining:CNC Hobbing (Liebherr / Gleason), CNC Shaping (Lorenz).
Ua tiav:CNC Iav Sib Tsoo (Reishauer / Höfler profile grind).
QC khoom:Gear Measuring Center (Klingelnberg P26 / Wenzel), Optical comparator, Hardness tester.
Kev soj ntsuam raws tu qauv:100% qhov ntsuas qhov ntsuas rau qhov tseem ceeb bores / ODs; thawj- tsab xov xwm tshuaj xyuas (FAI) qhia nrog iav daim ntawv qhia ISO 1328 rau batch kos npe- tawm.
QMS & Ua raws:ISO 9001: 2015 certified shopfloor|Export ntoo ntim nruj me ntsis raws li ISPM 15 cua sov- cov qauv kho.
Ntim & Xa
Kev tiv thaiv corrosion:VCI (Volatile Corrosion Inhibitor) poly lub hnab ntim + ib tus duab los qhia qhov sib cais (tiv thaiv hniav-rau- hniav cuam tshuam).
Ntim Ntim:Export- qib hnyav- lub luag haujlwm plywood thawv nrog npuas interlayer; palletized rau hiav txwv / huab cua freight.
Lub Sijhawm Lead:Standard custom batch production: 3-5 lub lis piam tom qab kos npe kos npe -tawm; expedited prototype: 10-14 hnub (raws li raw khoom Tshuag).
FAQ
Thov ib tug Quote (RFQ)
Siab -Conversion RFQ Form Spec (4 Fields nkaus xwb):
Lub npe (Text)
Corporate Email (Email validation, thaiv freemail yog xav tau)
Drawing / File Upload (Drag & drop .STEP, .PDF, .IGES, .PARAOLID mus txog 50MB)
Target Delivery / Theem (Dropdown: Prototype 5-20 pcs / Pilot batch 50-200 pcs / Ib xyoos ib zaug)
Cim npe nrov: Tuam Tshoj precision spur iav manufacturers, lwm tus neeg, Hoobkas
