CNC tig Flanges: Precision Machining & Manufacturing Specifications

CNC tig flanges yog precision-machined kev twb kev txuas Cheebtsam tsim los ntawm forged los yog dov hlau tuav siv multi-axis CNC tig chaw. Engineered rau siab - siab thiab cov kua dej tseem ceeb, cov khoom no tau tswj xyuas kev ua haujlwm kom ua tiav lub voj voog lub voj voog, lub ntsej muag flatness, thiab bore tolerances.

Peb qhov chaw tsim khoom ua haujlwm 35 qib siab CNC tig tshuab dhos thiab ntsug tig qhov chaw (VTCs), txhawb nqa sab nraud txoj kab uas hla mus txog 800 hli nrog ib zaug - teeb tsa machining peev xwm. Cov txheej txheem no tshem tawm qhov yuam kev rov ua haujlwm, ua kom muaj kev sib koom ua ke thiab qhov sib txawv raws li cov qauv nruj ASME B16.5 thiab EN 1092-1.

Technical Specifications

Parameter	Specification Paub meej
Muaj Hom	Weld caj dab, plam-On, dig muag, qhov (socket) Weld, threaded, Lap Joint, Custom drawings
Dimensional Range	Sab nraud txoj kab uas hla: 20mm txog 800mm; Thickness: mus txog 150 hli
Machining kam rau ua	+/- 0.01 hli (Standard); +/- 0.005 hli (Precision sib tsoo tiav)
Txuj kev ua raws cai	ASME B16.5, ASME B16.47, EN 1092-1, JIS B2220, DIN 2527/2633
Sealing ntsej muag tiav	Raised ntsej muag (RF: 125-250 AARH), Lub ntsej muag tiaj tus (FF), Ntiv nplhaib hom Joint (RTJ), Tus nplaig & Groove
Qib khoom	Stainless hlau: 304/304L, 316/316L, 321, 2205 Duplex Carbon hlau: ASTM A105, AISI 1045, Q345D Alloy hlau: 42CrMo, Inconel 625, Monel 400

Ntsiab nta

Integrated ntsej muag & Bore tig:Machined nyob rau hauv ib qho kev lag luam clamping kom tswj nruj perpendicularity ntawm lub ntsej muag sealing thiab lub bore centerline.

Controlled Surface Texture:Nto roughness tsis (Ra) tuav nruj me ntsis ntawm 1.6 um thiab 3.2 um ntawm gasket tiv tauj thaj chaw kom paub meej gasket tom thiab tiv thaiv kom tsis txhob xau.

Optimized Chip Evacuation:High -pressure coolant- los ntawm cov cuab yeej tiv thaiv thermal distortion thaum hnyav roughing hla ntawm cov hlau tsis muaj hlau thiab cov hlau tsis muaj hlau.

Tag nrho cov ntaub ntawv Traceability:Cov ntaub ntawv pov thawj zeb cov khoom siv raw (EN 10204 3.1) laser-etched mus rau sab nrauv nrog rau cov lej kub thiab cov lej ID.

Daim ntawv thov

Roj & Gas Infrastructure:Siab -cov kab sib sau ua ke, compressor chaw nres tsheb manifolds, thiab kev sib txuas ntawm lub taub hau valve.

Kev ua tshuaj lom neeg:Corrosive fluid transport systems yuav tsum tau siab - alloy khoom qib (316L, Duplex).

Kev tsim hluav taws xob:Boiler feed-dej loops, turbine auxiliary systems, and cooling headers.

Industrial Skid Units:OEM twj tso kua mis tej pob khoom thiab pom skids xav tau kev cai bolt qhov configurations thiab tsis yog -tus qauv thicknesses.

Kev kho kom haum

Ua nruj me ntsis rau cov neeg siv khoom CAD kos duab, STEP cov ntaub ntawv, lossis cov qauv ntawm lub cev, nrog kev txhawb nqa tag nrho rau cov qauv tsim xws li STEP, IGES, thiab DWG.

Kev Cai Geometry:Tsis yog -txoj kab uas hla sab hauv, hloov qhov ntev ntawm lub hub, thiab tsim cov kab noj hniav rov qab.

Khoom siv tshwj xeeb:Machining los ntawm cov neeg siv khoom -muab forgings lossis tshwj xeeb corrosion- cov hlau tsis muaj zog (Titanium, Hastelloy).

Marking & Ntim:Kev cai laser etching (ib feem naj npawb, tshav kub code, logo) thiab anti-corrosion VCI nqus sealing rau dej hiav txwv freight.

Kev Tswj Xyuas Zoo & Kev Tshuaj Xyuas

Ua haujlwm raws li daim ntawv pov thawj ISO 9001: 2015 kev tswj hwm kev ua haujlwm zoo, nrog cov peev txheej tshwj xeeb ntsib PED 2014/68 / EU cov lus qhia cov cai rau kev tsim khoom siv siab.

Dimensional Verification:100% kev soj ntsuam ntawm qhov tseem ceeb interface qhov ntev uas siv CMM (Coordinate Measuring Machines) thiab digital bore micrometers.

Surface Roughness Testing:Portable profileometers siv los txheeb xyuas gasket qhov chaw Ra qhov txiaj ntsig tiv thaiv kev txwv tshwj xeeb.

Tsis yog -Kev Ntsuas Kev Puas Tsuaj (NDT):Optional Dye Penetrant Testing (PT) ntawm machined nto thiab ultrasonic kuaj (UT) ntawm raw forgings raws li kev thov.

Cov ntaub ntawv:Cov ntaub ntawv soj ntsuam, cov ntaub ntawv xeem cov ntaub ntawv (MTR), thiab cov ntawv txheeb xyuas qhov loj me xa tuaj ua ntej xa khoom.

Kev tsim khoom & xa tawm

Facility Peev Xwm:Automated bar- pub CNC tshuab dhos ua haujlwm 24/7 rau siab - ntim xaj, nrog rau cov hlwb hloov tau luv luv - khiav kev cai batch.

Lub Sijhawm Lead:14 mus rau 25 hnub nyob ntawm cov khoom muaj thiab batch loj; expedited prototypes muaj nyob rau hauv 7 hnub.

Export Ntim:Ib leeg nyias nyias nyob rau hauv hnyav- lub luag hauj lwm plywood crates nrog ntug tiv thaiv kom tsis txhob muaj xov los yog sealing lub ntsej muag cuam tshuam thaum lub sij hawm thauj mus los.

FAQ

Q: Koj daim ntawv pov thawj khoom siv yog dab tsi?

A: Tag nrho cov khoom xa tuaj suav nrog EN 10204 3.1 daim ntawv pov thawj zeb kuaj xyuas cov tshuaj muaj pes tsawg leeg thiab cov khoom siv tshuab.

Q: Koj puas tuaj yeem siv lub tshuab flanges los ntawm cov neeg siv khoom -muab forgings?

A: Yog. Peb niaj hnub lees txais cov neeg siv khoom- muab cov khoom tsis raug cai, yog tias lawv ua tau raws li kev pom zoo- raws li cov nyiaj ua haujlwm tsis zoo.

Q: Koj yuav tiv thaiv sealing ntsej muag li cas thaum shipping?

A: Machined faces are coated with removable rust preventative oil, covered with high-density plastic caps, and secured inside wooden crates.

Q: Qhov kev txiav txim yam tsawg kawg nkaus (MOQ) yog dab tsi?

A: Tsis muaj MOQ nruj rau cov qauv kev teeb tsa; kev cai -engineered qis- ntim khiav (pib ntawm 5-10 daim) tau txais.

Thov ib daim Quote

Muab koj daim duab kos (STEP, IGES, DWG, lossis PDF), cov khoom siv tshwj xeeb, thiab xav tau kom muaj nuj nqis hauv qab no kom tau txais cov lus hais hauv 24 teev.
Upload Drawing / Specs:[Ntxiv CAD / PDF ntaub ntawv]
Lub Hom Phiaj:[Input Field]
Yuav Tsum Muaj Hnub Xa Khoom:[Input Field]
Hu rau Email / RFQ Xa:[Insert Form / Direct Email Txuas]

Cim npe nrov: Tuam Tshoj cnc tig flanges manufacturers, lwm tus neeg, Hoobkas